purpose

Replacing the sound transducer (BB 1, BB 2)

qualification

Qualified personnel

Material

Pos.Designationarticle

T28986

T29539

01

sonic transducer 180 °C (4T/4S)

T285551-
02

seal 16x24x1 – PTFE

T288831-
03

sonic transducer 180 °C, (6P/6R)

T29429-1
04

seal 16x24x1 – PTFE

T29608-1

Required material

  • Open-end wrench, size 10
  • Torx screwdriver, size 30

Video guide

Follow the QR code link to watch the YouTube video.

procedure

ATTENTION!

Working with the unit requires knowledge of the safety instructions and quick guide. That's why:

Read the safety instructions and quick guide carefully before starting any work. The basic requirement for safe work is compliance with all safety instructions and careful action by qualified qualified personnel to prevent accidents involving personal injury and property damage.

Cooling / emptying

  • On the basic screen, tap the function button (). 
  • On the basic screen, tap the function button ().
    • The unit cools down and evacuation the mold before switching it off.

Check pressure / switch off

  • Select [Display] > [Actual Values] > [System Pressure].
    • The system pressure must display 0.0 (±0.1) bar.
  • The pressure shown by the pressure gauge must be 0.0 (+0.3) bar.

  • Switch off the main switch (QS 1), pull out the mains-connector.

Remove covers

  • Remove covers from the unit (→ Open unit).

Replace spare part

  • Unplug the cable from the sonic transducer (BB_1, BB_2).
  • Remove mounting screws twice.
  • Remove the cover, sonic transducer and seal.
  • Install a new seal and a new sonic transducer (BB_1, BB_2).
    • Make sure the sealing surface is clean and free of debris.
  • Put on the cover and secure with mounting screws.
  • Tighten screws at 12 Nm.
  • Reconnect the cable to the sonic transducer.

Check tightness / function

  • Connect the mains-connector and switch on the main switch (QS 1).
  • Switch on the unit using the I/O button (), check the tightness and function of the unit.

Calibrate Flow rate measurement

  • Operate the unit in normal operation at 40°C for at least 10 minutes.
  • Select [Service] > [Calibrating] > [Flow Rate] > [Flow rate offset (internal)].
    • Set parameter to 2 l/min.
  • Close the shut-off valve between Main line and return and wait for 1 minute.
  • Read the current flow rate.
  • Set the parameter [Flow rate offset (internal)] according to the following calculation:
    • New offset = 2 L/min — 'current flow' [flow rate].
  • Open the shut-off valve.

Check calibrating

ATTENTION — danger of incorrect calibrating!

Incorrect calibrating may cause the unit to malfunction. Therefore: check calibrating

  • Operate the unit at 40°C for at least 10 minutes in normal mode.
  • Close the shut-off valve between the Main line and the Return line.
    • The flow rate drops to 0 l/min and the “Flow rate zero” alarm message is delayed.

Switch off / install covers

  • Switch off the unit using the I/O button ().
    • The unit switches off and, if necessary, is cooled and depressurised.
  • Switch off the main switch (QS 1).
  • Re-attach covers from the unit (→ Open unit).