The update file contains the complete software for all Series 6 products. The latest software can be obtained from your country representative (www.hb-therm.com) or you can download it directly from this page. If a Interface Server Gate-6 is available in the network, an update can be carried out directly via the e-cockpit app to the Gate-6 and the Thermo-6 temperature control units connected to it. Information on how to update the software can be found here.

Software modifications

The individual software versions with their modifications are listed here and sorted by date of release (latest version at the top).

Release

 

Remarks

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New Functions

  • Protocol 9 (EUROMAP 66) for the serial CAN interface (ZC) for communication between machine control, Interface Server Gate-6 and Thermo-6 temperature control unit.
  • Timer
    The function allows the unit to be switched on and off at the controlled time (detailed description → Timer)
  • Note “The unit can be switched on via the remote control”
  • If the unit act in “Ready to use” mode and the [Remote Control ] function is activated, the note “unit can be switched on via the remote control” is displayed in the unit status instead of the actual “flow rate” and “regulation ratio factor” values.
  • OPC UA EUROMAP 82.1 data model extended with optional parameter
    • Maintenance cooling water filter
    • Maintenance return line filter
    • Maintenance fan
    • Maintenance fill valve
    • Maintenance air relief valve
  • The parameter and configurationdata of the Gate-6 are included in the analysis data, provided that a Gate-6 is connected.
  • Tapping on the symbols at the bottom of the main screen opens the help system with an explanation of the individual symbols.
  • By tapping on the date or time at the bottom of the main screen, the menu (Date/time) opens directly.

Improvements

  • Error message E050 (flow rate zero) due to too low speed in the “Eco-mode Auto”, “Eco-mode Speed”, “Eco-mode Flow” and “Eco-mode Temp” pump operating modes.
    The controlled speed is now limited at a flow rate of 0.6 l/min    .
  • Unplugging the control cable from the Flow-5 switches off with an error message (red alarm) A
    new warning message (yellow alarm) is     issued and the unit     continues to run.
  • The [Limit Temperature] parameter is now reset to the factory setting when customer parameters are reset.
  • Error message E016 (frequency converter error: 12817)
     The braking and acceleration time of the pump has been optimized. The new default value for the pump's braking and acceleration time is 2.5 s (previously 1.0 s). This default value is automatically adjusted when there is a software-update.
  • After activating the function [Mould evacuation], heating is suppressed.

Bug fixes

  • The error message E095 (Update error GIF) was caused due to too number CSV files on the USB drive. During an import process, such as a software-update, the Content of the USB data carrier are checked for existing data. If the data on the data carrier is so numerous, the specified time for the data search was exceeded, which resulted in the edition of error message E095. To prevent this problem, the data search is canceled if there are more than 100 CSV files on the USB drive. This is announced in the corresponding import menu.
  • The calculation of the limit value for the temperature difference between return and Main line is incorrect if the difference values are negative. As a result, the calculated value was always lower than the minimum limit value and this was therefore used. With positive difference values, the calculation worked as intended.
  • The Gate-6 is output as “BlueZ 5.65" via Bluetooth. In individual cases, starting with version SW61-1_2401, “BlueZ_xxxxxxxxx” was unexpectedly entered for Gate-6 instead of the host name “Gate-6_xxxxxxxx”. This could lead to problems when using the e-cockpit app.

Release

Remarks

-

New Functions

  • Various extensions for BG62 unit (4T/4S pump)
  • Operating mode flashes in the status field If the operating mode text in the status field
    blinks, it is indicated that the selected operating mode is     still in preparation:
    • mould evacuation, e.g. Cooling to mould evacuation temperature or safety shutdown temperature
    • Leak stopper, e.g. Waiting for the delay time
  • Start Mould evacuation with compressed air (additional equipment ZG) from “ready to operate” operating mode The Mould evacuation with compressed air can now be started directly from
    the     “ready to operate    ” operating mode (Detailed description → Mould evacuation).
  • User logbook
    The user logbook can be viewed in the main menu via the “User Logbook” tile. The last 200 user actions performed are displayed there.
    The user logbook is saved on the USB data carrier by exporting the analysis data. The user logbook is used for general service purposes.
  • Electrical power distribution system detection
    The unit automatically recognizes the electrical power distribution system at the point of use. Depending on the “TN system (star point is grounded, common in Europe), (1 midpoint between 2 phases is grounded) or High-Leg-Delta(1 phase is grounded)”, the data processing for current and voltage measurement will be carried out differently depending on the grid distribution system.
  • Monitoring internal voltages of the unit board GIF-61
     The internal voltages of the unit board are constantly monitored. If there is a deviation from the reference voltage, the corresponding error messages E311... E314 are issued.
  • Overview of connected Bluetooth subscribers from the Interface Server Gate-6
    The overview of paired Bluetooth subscribers     is presented in list form. Individual Bluetooth users can be deleted or removed as needed.
  • “Simulate Flow as a unit” function (each measuring circuit of Flow-5 simulates a temperature control units address) is available for protocol 2 (CAN) and 16 (SPI).
  • Interface Server Gate-6 with Bluetooth iOS support for the e-cockpit application.
  • Export and import of parameter and configurationdata from the Interface Server Gate-6
     The parameter and configurationdata is imported from or exported to a USB data carrier.
  • Downgrade protection, depending on unit configuration (Service → Configuration)
    • unit housing size “62" → downgrade smaller SW61-1_2401 is not possible
  • Serial communication logger for protocols 1, 4, 5 and 16 from the Interface Server Gate-6
     If there are problems with communication via the serial data interface, the communication logger can be activated by the protocol converter for a more detailed examination (→ Protocol Converter). Gate The logged raw data can be made available to the service point with the analysis data. After a restart (device initialization after mains ON), the communication logger is automatically deactivated again.
  • Importing Unit Secret using an encrypted file Importing
    the encrypted file is used for service purposes. The import is carried out using the 'Import configuration data' parameter (save/load). The Unit Secret is the shared secret of the USR-61 control unit and the digital twin. It must match so that a connection can be established between the unit and the digital twin    .

Improvements

  • Protect function keys (I/O, cooling and mould evacuation) from accidental triggering
    The I/O, cooling and mould evacuation emptying     function button must be pressed for approx. ¼ s to carry out the function. This serves as protection to prevent unintentional release in the event of accidental contact.
  • Display the progress bar and time remaining while running a software update.
  • Reset of maintenance intervals simplified
    The maintenance interval can now be reset in the “Maintenance Interval Display” standard display. The editing symbol is only visible in the “Maintenance” user profile. By tapping on the edit symbol, the menu level (Service → Maintenance → Reset → Maintenance) is opened and the desired maintenance interval can be reset.
  • Improved stability of Flow rate measurement.
  • Until now, the speed during the filling/air relief phase has been determined as a function of the 'start function' setting. This dependency has been removed and new parameter have been implemented for this process. The speeds are therefore regulated in accordance with their default values, even when the 'pump start-up function' is deactivated.
  • When the time zone is adjusted, it is automatically synchronized with the Interface Server Gate-6 and all other Thermo-6 units in the same network network.
  • If the 'Pressure pressure relief at shutdown OFF' parameter act switched on, the unit only pressure relief before switch off if a system pressure of more than 0.2 bar is present.
  • The problem of a faulty database of historical data has been narrowed down as far as possible so that the occurrence of this problem (error message E079) is reduced to a minimum.
  • various improvements in final series testing (not relevant for end customers)

Bug fixes

  • The setting of the function ('2nd setpoint') is not saved permanently. When the unit is restarted (device initialization mains ON), the setting is lost.
  • After a restart of the interface server Gate-6, communication with Protocol 2 (CAN) is not established again in rare cases.
  • The cooling valve 2 is mistakenly always opened in standby mode. This behavior can lead to evaporation in the cooler at temperatures >100 °C.
  • The OPC UA server URN (Uniform Resource Name)contains an invalid Spaces that is not compliant.
  • When executing the method "SetMachineTime"with EUROMAP 82.1, Release 1.01, the time is accepted, but an error is returned.
  • The various available software versions are listed in a network network. Software versions that cannot be installed are mistakenly not shown in grey in the list.

Release

 

Remarks

-

New Functions

-

Improvements

  • various improvements in final series testing (not relevant for end customers).

Bug fixes

  • Software-update failed (timeout) in a network network with several units (error only available in SW61-1_2329).

Release

 

Remarks

-

New Functions

  • Protocol 16 for the DIGITAL serial interface (SPI, e.g. Fanuc) for communication between machine control, Interface Server Gate-6 and Thermo-6 temperature control unit.
  • Selection and installation of one of the existing software versions in a network network (Gate-6, Thermo-6).
    If a unit (Gate-6, Thermo-6) is detected on the network with a different software-version, a message is displayed that the installed software is not compatible with the other connected units in the network. To ensure trouble-free communication in the network, a software-update is required so that all units are operated with the same version. The various software versions available on the network are listed anew, showing the latest version for Colonel. Off the drop-down list, you can select the preferred software-version that should be installed on all units in the network (→Software-update).
  • safety cut-out via external contact (special function, requires special hardware device design):
     Act the function [Safety off via ext. Contact] is activated, the unit can be switched off via the external control and reactivation is blocked as long as the external contact is open. The standard functions of external control (ramp programme ON/OFF, switching between set value 1 and 2) are therefore not available.

Improvements

  • various improvements in final series testing (not relevant for end customers).
  • When tapping on an already selected enum value (enumeration), the current screen page is left.
  • When the submenu is opened, the heading of the respective time zone (overarching menu name) is displayed.
  • In standby mode (process monitoring inactive), the monitoring symbol () is displayed on the basic screen.
  • The enum values (enumeration) for the [Activate Alarm] and [Deactivate Alarm] parameter are sorted by fault ID.
  • The deceleration time and acceleration time of the frequency converter (motor) are taken into account when carrying out pressure relief or mould evacuation (changing the direction of rotation of the pump).

Bug fixes

  • The main line temperature is no displayed on the standard display of the actual value display (“list form” and “indicator graph”) if measuring circuit 1 is deactivated and both the Flow meter Flow-5 is assigned to the “Integrated” (DFM-51) and “Autonomous” (DFM-52) model of flow meter (e.g. DFM-52 → A1... 8 and DFM-51 → A9... 12).
  • In simulation operation, configuration settings are not saved immediately, but only after a waiting time of approximately 1 minute.
  • If the ST 1 thermostat cable (cable X51.1) is unplugged, the error message E021 (overtemperature circuit) is output. In one case, it was found that after reconnecting the cable (simulates resetting the thermostat), the error message E088 (Main contactor control KM 1) was also output. The edition of error message E088 is incorrect because the main contactor was always connected and functional.
  • If the duration of Mould evacuation with compressed air (additional ZG) is set to a value greater than 120 s and the main switch is switched off and on again, the mould evacuation time is reset to the default value of 45 s.
  • The measured value of the [Temperature CPU USR-61] parameter is not written to the unit's internal data carrier. In the recording file (such as His_hb-160z61_2306-... Csv), the entry is shown as unavailable (“N/A”).
  • The numeric keyboard for the setpoint input can be opened in the standard display “Actual value display as an indicator graph” by tapping the setpoint pointer () despite the remote control being switched on.
  • The QR-Code for the software-update, which provides information about the software-version, contains a faulty link.
    various bug fixes in final series testing (not relevant for end customers).

release

 

Remarks

-

New Functions

  • Automatic detection and removal of a faulty database of historical data.

improvements

  • Various improvements in final series testing (not relevant for end customers).

bug fixes

  • In remote operation with protocol 2, the parameter [Set Speed] is blocked (shown in grey).

release

 

Remarks

-

New Functions

  • Protocol 2 for the serial CAN interface (Sumitomo Demag) for communication between machine control, Interface Server Gate-6 and Thermo-6 temperature control unit.
  • Monitoring the return filter of ZF additional equipment (Detailed description →)Return line filter monitor
  • Standby mode
    In standby mode, temperature control (no heating and cooling) and process monitoring are switched off. Standby mode can be used to save energy in the event of a production interruption.
  • Downgrade protection, depending on the hardware version installed. The version of the GIF-61 unit board can be checked under [Service] > [Maintenance] > [Software Information] > [Hardware-version GIF/DMS].
    • Hardware version GIF-61 with edition 2130 = 1 → downgrade small software version SW61-1_2238 is not possible.
    • Hardware version GIF-61 with edition 2236 = 2 → downgrade small software version SW61-1_2248 is not possible.
  • Fuse operating data
    With this function, operating data such as operating hours, the number of functions executed, or the number of switching processes of individual valves are written to a USB data carrier. The data is used for general service purposes.
  • Function to delete a faulty database of historical data.
    A faulty database can be deleted manual. It is therefore not necessary to replace the USR-61 control board at the end customer.

improvements

  • various improvements in final series testing for the ZL and ZF additional equipment (not relevant for end customers).
  • various improvements in Leak stopper:
    • If the [Leak Stopper] function is deactivated during a pending error message, the operating mode automatically switches back to Leak stopper after the fault has been confirmed.
    • The error message E045 (Leak stop interrupted) is occasionally output to the return line sensor immediately after switching to leak stop mode and when Controller.
  • various improvements in the maintenance of the return filter (adjustment of the calculation formula and consideration with/without additional ZF equipment).
  • The edition of error message E020 (temperature limit) is different between Thermo-6 and Thermo-5. With Thermo-6 devices, this was more common when using a short flexible tube between Main line and return.
  • The cumulation of the refill quantity is not suppressed after a air relief pulse.

bug fixes

  • In simulation operation, the unit configuration is lost after a system restart (main switch off and on again).
  • In remote operation with protocol 1, 4 or 5, the [Auto-tuning] parameter is blocked (shown in grey).
  • In power distribution systems such as phase-grounded triangular networks (Corner-Grounded-Delta) or single-phase three-wire networks (High-Leg-Delta), releases of the heating thermostats are mistakenly detected by the unit's current measurement.
  • The Energy-Control wizard does not accept the parameter Value [setpoint Temperature Difference] if it is less than 0.5 K.
  • With the Energy-Control wizard, the pump speed can be set to over 4000 min-1 by adjusting the indicator.
  • The error message E068 (no Gate-6 connection) is not displayed if there is no connection to the Interface Server Gate-6.

release

 

Remarks

Not relevant for end customers

New Functions

-

improvements

  • Various improvements to final series testing

bug fixes

-

release

 

Remarks

-

New Functions

-

improvements

  • Improved installation from production rescue for internal final series testing (not relevant for end customers)

bug fixes

  • Wrong namespace in the browser name for the “leak stopper” object in Euromap 82.1, Release 1.01

release

 

Remarks

-

New Functions

improvements

  • Exporting historical data
    The recording files are saved in a compressed ZIP archive. The setpoint parameters (speed, flow rate and temperature difference) are also listed in the historical data.
  • The main line temperature of the external flow meter Flow-5 is marked with the measuring circuit (e.g. Main line A 1.. 4).
  • Connect the unit with the e-cockpit App The four-digit access code must be entered
    beforehand     operating release.
  • Fault ID E205 (maintenance fan) adapted to the E208
    The     same fault ID was used differently for Series 5 and Series 6.
  • Failure frequency converter (pole position identification)
    The frequency inverter control parameter adapted     to the new pump control type for 4T pumps.
  • Alarm help text
    The help texts for the fault ID     (E201-E211) extended with QR-Code
  • Default value of parameter [Electricity Price] adjusted from 0.20 €/kWh to 0.27 €/kWh

bug fixes

  • The edition of the error message E066 or E096 (communication disturbed ZSM, update error ZSM).
    In simulation operation, some of the error messages were issued during or after a software-update.
  • Failure of process monitoring
    When the pump operating modes were switched over, the limit values were no correctly recalculated in individual cases and incorrect limit value alarms occurred (e.g. Flow rate too low).
  • Export alarm logbook
    When exporting an alarm logbook, the time of the alarms is entered with coordinated universal time (UTC = Universal Time Coordinated) instead of the current local time (LocalTime)
  • I/O button without function If a navigation button (home display, profile,...)
    was tapped while resetting the data (e.g. By resetting reset custom parameter), the I/O button remains without function (shows no response    ).
  • Setting range of boolfloat values
    The adjustment ranges (e.g. Ramp heating) were not correctly displayed via Euromap 82.1 (e.g. 0.1.. 50.0 K/min instead of 0.0.. 50.0 K/min)
  • Transfer of actual temperature to the machine
    When transmitting data with the OPC UA Ethernet interface (EUROMAP 82.1, Release 1.01) and the ZD interface (protocol 1, 4 and 5), the main line temperature is always transferred to the machine instead of the temperature that is controlled (Main line, Return line or external).
  • The edition of the error message E050 (flow rate zero) immediately after the pump is started.
    The main line temperature can rise above 100 °C due to residual energy from the heating system. If the unit is switched on in this situation, an incorrect state (unit is already full) can be assumed, which immediately leads to error message E050. The filling/venting phase is only skipped (and thus directly activates flow monitoring) if the main line temperature and return line temperature are greater than 100 °C.
  • The e-cockpit 'Remote Access' and 'Remote Control' functions are not possible.
    A Virtual Network Computing (VNC) connection is no longer possible after 10 days of Laufzeit. The password for the VNC connection was no longer valid.
  • Venting process
    The system pressure could not be brought into the control dead band of system pressure due to an existing backpressure in the cooling water outlet or system water outlet. At a temperature of <100 °C, this meant that no further venting was carried out after a certain number of vents and the system pressure remained at the same pressure level as the backpressure.
  • Display area Help texts
    The help text is not displayed in a visible area when called up via a parameter button (hold down). The last three entries in the help system are not displayed correctly.

release

 

Remarks

-

New Functions

-

improvements

  • Incorrect transmission of the frequency converter parameter setting, which no longer allows communication with the frequency inverter at 210 V Mains voltage.

bug fixes

-

release

 

Remarks

Withdrawal of the software-version

ATTENTION!

With the software-version SW61-1_2247, no Thermo-6 temperature control units with a Mains voltage of 210 V can be operated. A setting of the frequency converter is changed in such a way that communication with the frequency converter is no longer possible. This software-version can be used at 400 V Mains voltage, but should no longer be installed.

New Functions

NOTE!

GIF-61 hardware-version 2 requires at least the SW61-1_2247 device software, in which case the GIF-61 unit board does not allow software downgrade <SW61-1_2247. If a software version does not support the corresponding hardware-version, a corresponding error message appears.

  • Functionality of automatically selection an alternative language (DisplayLanguage) if the desired language is not available (Euromap 82.1 Release 1.01).

improvements

  • The monitoring of phases L 1, L 2 and L 3 has been improved in connection with the detection of error message E014 (phase missing).
  • Text for parameter, help descriptions, etc. Have been improved.

bug fixes

  • Misconduct when connection an external sensor (type). Pt100 The temperature control unit controls external sensor, even though no one is connected.
  • Differently formatted entries (alarm code line) in the historical data.
  • The header (header) of the exported parameterdata is not translated.
  • The edition of the error message E035 (hose rupture) during Controller on an external sensor and implementation of a control optimization (). Auto-Tuning
  • The edition of the error message E035 (hose rupture) in normal operation with the checking facility connected (). HB-TP180
  • In hold mode, the trend graph cannot be moved on the time axis by swiping left and right.
  • In pump operating mode “Eco-mode Speed”, the pump speed is sometimes not adjusted to the set set value after the start-up function has ended.

release

 

Remarks

Not relevant for end customers

New Functions

-

improvements

  • Various improvements to final series testing
  • The pump performance in kW is shown with two decimal places

bug fixes

  • Various adjustments to the final series inspection

release

Remarks

-

New Functions

improvements

  • Rescue-System, Version 2022-37(Rescue mode can be left immediately without having to update the software)
  • “not acknowledgment” response if no confirmation is received (protocol 1, 4 and 5)
  • Note after a successfully completed software-update
  • various improvements to final series testing

bug fixes

  • No error message E081 (undercurrent step motor KV 2) when the unit is not configured
  • Value range of various Nodes corrected with 0.. 0 () Euromap 82.1 Release 1.01
  • Some USB drives are not recognized when connection to the unit
  • The status of whether remote control is active or inactive is not set (protocol 1, 4 and 5)
  • The status of an undefined set value is not set (protocol 1, 4 and 5)
  • Error message 65286 from the frequency converter (overspeed)
  • Error message E010 (pump overcurrent) when the pump direction is reversed
  • white LED floor lighting stays on permanently
  • various adjustments to the final series inspection

release

Remarks

-

New Functions

-

improvement

-

bug fixes

  • Downgrade device cluster () failed Gate-6 / Thermo-6

release

Remarks

-

New Functions

-

improvements

-

bug fixes

  • Automated factory testing failed for units with option ZG (Mould evacuation with compressed air)

release

 

Remarks

-

New Functions

-

improvements

  • Update the Linux-Kernel to version 5.4.163

bug fixes

  • Command gets stuck
  • Bootscreen is not displayed

release

 

Remarks

Start device delivery

New Functions

-

improvements

-

bug fixes

-